Wide Spray Ultrasonic Nozzle UCW120 for Uniform Coating
URL: /ultrasonic-nozzle-ucw120-wide-spray
The UCW120 ultrasonic spray nozzle is engineered for demanding coating processes where uniform, fine atomization is critical. With a high operating frequency of 120 kHz, it produces exceptionally small droplets (down to 18 μm) and a wide spray pattern that ensures consistent coverage across large or complex surfaces. The nozzle's non-clogging design, combined with its low power consumption (1-8W) and precise flow control (0.001-50 mL/min), makes it an ideal solution for continuous production lines in the semiconductor, medical device, and electronics industries.
Key Selling Points
- 120 kHz High-Frequency Atomization: Produces uniform micro-droplets (18-200 μm) for precise, thin coating layers, enhancing product quality and consistency.
- Non-Clogging Ultrasonic Spray: Open nozzle design prevents clogging, reducing maintenance downtime and ensuring uninterrupted production.
- Wide & Uniform Spray Pattern: Covers large areas efficiently, improving throughput and coating uniformity across substrates.
- Low Power Consumption (1-8 W): Energy-efficient operation lowers operating costs and is suitable for heat-sensitive materials.
- Stainless Steel / Titanium Alloy Construction: Durable and corrosion-resistant, ensuring long service life in harsh manufacturing environments.
Technical Specifications
| Operating Frequency | 25–180 kHz (120 kHz for UCW120) |
| Power Consumption | 1–8 W |
| Flow Rate | 0.001–50 mL/min |
| Droplet Size | 18–200 μm |
| Liquid Viscosity | Up to 100 cP |
| Atomization | Non-clogging ultrasonic spray |
| Material | Stainless steel / titanium alloy |
Models and Options
Part of the Cheersonic ultrasonic nozzle family, which includes models UCA120, UCA50, UCW50, UCW120, UCR50, UCR40, UCR60, and UCT120. The UCW120 specifically provides wide spray coverage for large-surface coating applications.
Materials and Structure
Constructed from stainless steel and titanium alloy, the nozzle is built to withstand continuous operation in cleanroom and industrial environments. The robust structure ensures dimensional stability and resistance to chemical corrosion.
Applications
- Semiconductor manufacturing
- Medical device manufacturing
- Electronics manufacturing
- Fuel cell manufacturing
- Battery manufacturing
- Solar cell manufacturing
- Glass & optics manufacturing
- Automotive manufacturing
- Aerospace manufacturing
- Research & development
Customization
Cheersonic supports customized nozzle configurations to meet specific process requirements. Contact our engineers to discuss your coating application.
FAQ
What is the maximum liquid viscosity the UCW120 can handle?
It can handle liquids up to 100 cP without clogging, thanks to its ultrasonic atomization design.
How does the wide spray pattern benefit coating uniformity?
The wide pattern reduces overlapping passes, minimizing thickness variations and improving overall uniformity, which is crucial for high-precision applications.
Can this nozzle handle abrasive or particle-containing slurries?
Yes, the non-clogging design accommodates slurries with particles, making it suitable for catalytic coatings and similar materials.
Is the UCW120 suitable for cleanroom environments?
Absolutely. It operates with low pressure and minimal mist, meeting Class 100/1000 cleanroom standards.
What is the maintenance frequency for the nozzle?
Due to the self-cleaning design, maintenance is minimal. Regular cleaning every few weeks is recommended to ensure optimal performance.
Does the nozzle require a separate air supply?
No, it is a liquid-only ultrasonic nozzle, eliminating the need for compressed air and reducing energy consumption.
Can I get a sample for testing?
Please contact our sales team to discuss sample availability and lead times.
What is the typical delivery time?
Our standard lead time is 2-4 weeks, depending on configuration and order quantity.
Inquiry Information
For pricing and further details, please contact:
Beaty Mao
Email: market2@cheersonic.com
Tel: +86 133-7254-0303
WhatsApp: +86 158-6904-9660
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