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Verified project evidence from 12 countries across 26 industries

Project Cases

Explore our global project portfolio: 26+ successful implementations across 12 countries and 26 industries, showcasing ultrasonic technology for seamless welding, precision coating, and non-destructive cutting.

26+Verified cases
12Countries & regions
26Application sectors
96%On-time delivery

Customer Success Stories

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26 cases shown
Featured Project · DESportswear apparel manufacturer
Conduct ultrasonic seamless welding for sportswear, swimwear, underwear and high-end ready-to-wear garments Process technical textiles, fleece and plastic composite fabrics with over 60% synthetic fiber content Produce elastic overlap seams, dense lap seams and flat seamless tape-covered seams for protective suits and shapewear DE Product

Sportswear apparel manufacturer

Produces ultra-flat, friction-free seams without hard pressure points, greatly improving wearing comfort of finished apparel. Welded joints maintain consistent elasticity matching the fabric and deliver strong tensile resistance for stretch garments like swimwear and bras. One-step 10mm dense lap seam welding cuts down secondary processing procedures and raises overall production efficiency.

2 unitsQuantity
3 yearsDuration
——
IN
Produce blood filters, bag filters and star filters with ultrasonic weldingProduct

Medical filter manufacturer

It achieves stable and continuous mass production of narrow tubular filter products ranging from 8mm to 80mm diameter. Delivers uniform ultra-fine separating welds, effectively raising the fluid flow rate of finished filters. Gentle welding process avoids damage to delicate filter media, greatly lowering product reject rate

12 unitsQuantity
3 yearsDuration
3 yearsView Case →
US
Used for welding busbars in silicon photovoltaic cells, bonding heterogeneous materials between concentrated photovoltaic ceramic substrates and heat sinks; Complete the solder free connection between photovoltaic coated glass and metal conductors; Simultaneously adapting to the production of aluminum concentrator plates for photovoltaic power plants and dissimilar metal welding of copper aluminum electrode columns for energy storage batteries.Product

PV module manufacturer

The porosity of welded joints is extremely low, and the heat dissipation performance is excellent. The loss of photovoltaic modules is significantly reduced under high-power conditions; Low temperature bonding avoids high-temperature deformation and damage to aluminum materials, significantly improving the structural strength of components; The conductive contact resistance is much lower than traditional welding methods, and the long-term power generation efficiency of the power station is stable; The bonding yield of dissimilar metals, ceramics, and glass composites continues to meet the standard, and the energy storage terminals have no delamination or fracture faults for a long time.

15 unitsQuantity
8 yearsDuration
8 yearsView Case →
US
Using active solder to complete heterogeneous material welding for semiconductor sputtering equipment, MEMS sensors, and thermal management components; Realize direct bonding of different materials such as aluminum, copper, silicon, ceramics, and hard alloys without the use of solder flux; Used for sputtering target backplate bonding, optical mirror encapsulation, and gas flow controller sealing processes.Product

semiconductor equipment manufacturer

The porosity of the welding interface is extremely low, the thermal conductivity is excellent, and the equipment runs continuously for a long time without delamination; No residual flux pollution, avoiding the risk of impurity interference in semiconductor plasma chambers; The shear strength of the weld exceeds 5000psi, it is resistant to high and low temperature cyclic impact, and the cracking rate of the target material is significantly reduced; Simplify the pre-processing process, significantly improve product yield, and reduce the frequency of later repairs.

2 setsQuantity
4 yearsDuration
4 yearsView Case →
AU
Used for chromatin fragmentation and genomic DNA fragmentation; At the same time, it can achieve cell lysis, homogenization of trace biological samples, and adapt to pre-treatment of various tissue samples of animals, plants, and microorganisms.Product

Biomedical Research Institute

It can accurately and controllably cut DNA to the target fragment range (100-1000 bp), with minimal variation in fragment size between batches; 18 sets of samples can be processed synchronously in a single operation, and standardized sequencing samples can be stably produced for multiple years without sample cross contamination or DNA thermal degradation issues.

3 unitsQuantity
4 yearsDuration
4 yearsView Case →
US
Used for depolymerization, nanoparticle refinement, and uniform dispersion of multi walled carbon nanotube aqueous solutions; Simultaneously complete liquid-phase exfoliation and surface functionalization preparation of various nanomaterials such as metal oxides and graphene.Product

University Nanomaterials Research Lab

Only 3 minutes of probe ultrasound can obtain a completely uniform and non agglomerated dispersion of carbon nanotubes, which can be left at room temperature for 4 months without settling; Compared with water bath ultrasound, a large amount of precipitation still appears after 8 hours, which can stably produce a long-term uniform nanosuspension.

3 unitsQuantity
3 yearsDuration
3 yearsView Case →
CA
Mass production of hydrophilic coating & drug coating for coronary stents and PTCA dilation balloonsProduct

Global medical device manufacturer

Rendimiento del producto: la tasa calificada del producto terminado aumentó del 82% al 98,5%, las mallas del soporte y la superficie del balón no tienen fugas, defectos de desbordamiento, y el recubrimiento es uniforme y estable; Costo de las materias primas: la tasa de utilización del líquido medicinal aumentó en un 37%, lo que redujo considerablemente el costo de producción de consumibles individuales para stents y balones; Flexibilidad de producción: cambio de parámetros con un solo clic, producción rápida de stents coronarios y balones de diferentes especificaciones, aceleración de la comercialización de nuevos productos; Calificación de cumplimiento: la estructura de pulverización cerrada reduce la contaminación por polvo del taller, cumple con el taller de limpieza médica de nivel 10.000 y la norma ISO 13485, y acelera la aprobación del registro de productos en el extranjero;

5 unitsQuantity
5 yearsDuration
5 yearsView Case →
US
Drug coating spraying for drug-eluting stents & balloon cathetersProduct

Medical device R&D & pilot production enterprise

Calidad del recubrimiento: el Stent no tiene puente, el recubrimiento global del balón es uniforme, el error de carga de medicamentos se ajusta, la tasa de rendimiento del producto terminado se mejora considerablemente, pasa con éxito la prueba de recubrimiento de dispositivos médicos de terceros y la curva de Liberación de medicamentos es estable; Costo de las materias primas: la pérdida de materias primas farmacéuticas se reduce en un 60%, la tasa de adhesión efectiva de los líquidos líquidos líquidos supera el 90%, lo que reduce considerablemente el costo de los consumibles de I + D y piloto; Eficiencia de la producción: el tiempo de preparación de un solo lote de muestras se reduce en un 50%, la herramienta puede cambiar rápidamente el soporte / balón y la velocidad de iteración de los nuevos productos se acelera; Trazabilidad del cumplimiento: los parámetros del proceso y los registros de operación se almacenan y exportan completamente para cumplir con los requisitos de trazabilidad de datos para el registro de dispositivos médicos en el extranjero y la auditoría de terceros.

3 unitsQuantity
2 yearsDuration
2 yearsView Case →
US
High-end commercial PCB pre-soldering flux coating (civil communication industrial control vehicle electronics sensor precision circuit production)Product

Top private cutting-edge microelectronic R&D & manufacturing institution

La tasa de defectos de soldadura disminuyó en un 68%, y la tasa de rendimiento primario de PCB aumentó considerablemente. El consumo de flujo se redujo en un 55%, y los costos de consumibles y tratamiento de residuos peligrosos disminuyeron simultáneamente. La tasa de desguace de componentes de placas se redujo del 19% a menos del 2,5%, y la pérdida de sustratos de alta gama se redujo. La frecuencia de parada del bloqueo de la boquilla se redujo en un 90%, y la tasa de movimiento efectivo de la línea de producción aumentó en un 22%. Los residuos de la placa son controlables, la resistencia al envejecimiento de la placa de circuito, la estabilidad de la conducción eléctrica se mejora y la tasa de falla post - venta del producto disminuye. Archivo estandarizado del proceso, menor dificultad de puesta en marcha manual y menor error del proceso humano

20 unitsQuantity
10 yearsDuration
10 yearsView Case →
GB
Micro/nano catalyst slurry coating on membrane substrates, metal carriers and ceramic carriers; lab R&D and small-batch standardized production of fuel cell, waste gas treatment and electrochemical reaction catalystsProduct

New energy & environmental material technology trading and R&D enterprise

Sample qualification rate rose from 72% to 96%; finished product catalytic activity stability increased by 21% Precious metal catalyst consumption saved by 38%, effective material attachment rate up 32% vs traditional air spraying Lab daily operation efficiency improved by 45%; traceable process data meets European filing & audit standards Low failure rate, reduced nozzle cleaning and replacement frequency

3 unitsQuantity
5 yearsDuration
5 yearsView Case →
US
Precision spraying of precious metal/non-metal catalytic slurries on carbon paper substrates for fuel cells, used in electrochemical research experiments related to proton exchange membrane fuel cells, hydrogen production through water electrolysis, and tail gas catalytic reduction. Preparation of catalytic coating samples to support national level new energy catalysis projects and SCI paper data collectionProduct

University research laboratory

Zero damage to the carbon paper substrate, with a nearly 100% pass rate for finished products of various sizes and specifications, effectively preventing fiber detachment, dents, and scrap issues; The catalytic coating load is uniform and controllable, the coating error is stable, and the repeatability of electrochemical test data is greatly improved, meeting the data standards of academic papers; The splash loss of slurry is reduced by 42%, and the cost of using precious metal catalytic consumables is significantly reduced; The nozzle is unobstructed, and maintenance downtime is significantly reduced. Multiple batches of control experiments can be conducted continuously to accelerate the progress of scientific research projects; Archivable and reproducible spray parameters, traceable experimental process, in compliance with research standards of overseas university laboratories.

1 unitQuantity
2 yearsDuration
2 yearsView Case →
CA
Electronic field carbon nanotube slurry coating, used for scientific research experiments including flexible electronic devices, sensing electrodes, conductive films and microelectronic component sample preparationProduct

University research laboratory

1. Sample qualification rate increased by 94%, experimental data repeatability meets academic standards; 2. Carbon nanotube slurry loss reduced by 40%, cutting high-end nanomaterial experimental costs; 3. Single-group sample preparation time shortened by 60%, greatly improving experimental efficiency; 4. Compatible with various electronic substrates to meet all the laboratory’s electronic device experiment needs

1 unitQuantity
5 yearsDuration
5 yearsView Case →
AU
Batch preparation & trial production of multi-metal composite catalytic powder; new catalyst formula screening and material microstructure control for printing VOC degradation, flue gas desulfurization & denitrification, oil-gas purificationProduct

Specialty chemical & environmental catalytic material R&D enterprise

Same-formula catalyst pollutant conversion efficiency batch error cut from 15% to within 4.5% R&D iteration efficiency increased by 70%, complete over 6 groups of ratio contrast experiments daily Remove ball milling procedure, no impurity introduction, catalyst service life up 20% Precious metal precursor loss reduced over 35%, lower annual R&D consumable cost Standardized, replicable process parameters, shorten catalyst industrialization cycle Raw material utilization rate above 92%

1 unitQuantity
8 yearsDuration
8 yearsView Case →
KR
MEMS wafer lithography process: 3D deep groove/step structure photoresist conformal spraying; SU-8 thick photoresist, positive and negative photoresist coating; Small batch samples of bone conduction chips, miniature microphones, and other devices, research and development of multi-layer lithography processes, and validation of new processesProduct

MEMS acoustic sensor chip manufacturer

Deep trench lithography defect rate down 70%, MEMS chip yield increased over 12% Photoresist consumption cut by 55%, greatly lowering high-value SU-8 chemical cost Microstructure damage scrap rate reduced from 22% to below 3%, less silicon wafer waste R&D iteration efficiency raised by 60%, supports multiple formula comparison tests per day Single machine covers flat & 3D substrates, eliminates extra investment on spin coater and thick glue equipment Coating thickness tolerance ≤±0.5μm, sidewall-surface thickness difference controlled within 5%

2 unitsQuantity
2 yearsDuration
2 yearsView Case →
CA
Fuel cell lab R&D: PEM membrane catalytic layer coating, GDL microporous layer preparation, low-platinum/platinum-free catalyst formula trial, small-batch MEA sample production, PEMFC & SOFC material coating researchProduct

National fuel cell & clean energy research institute

Catalyst slurry utilization over 95%, platinum carbon slurry loss cut by nearly 80%, greatly lowering R&D precious metal costs MEA peak power density batch deviation dropped from 12% to ≤3%, more reliable experimental data for academic research Proton membrane scrap rate reduced from 28% to below 2%, less waste of thin film substrates Single batch sample preparation time shortened by 40%, daily support for multiple groups of catalyst comparison tests, shorter R&D iteration cycle One machine compatible with PEMFC and SOFC two technical routes, expanding laboratory research scope

1 unitQuantity
6 yearsDuration
6 yearsView Case →
DE
PEM proton exchange membrane and AEM anion exchange membrane dual route CCM catalytic layer double-sided continuous spraying; Large scale preparation of MEA membrane electrodes, suitable for Indian green hydrogen production, industrial water electrolysis, and renewable energy supporting electrolysis scenarios, compatible with mass production of precious metal/non precious metal catalyst slurries and small-scale research and development of new product formulationsProduct

Global industrial general contracting & industrial comprehensive consulting service provider

The utilization rate of precious metal catalysts is ≥ 90%, and the consumption of precious metal consumables is reduced by 45% -55%, significantly reducing the cost of raw material procurement; The yield rate of CCM has been increased to 98.5%, the scrap rate of film has been reduced from traditional process 25% to within 1.5%, and the daily production capacity of a single unit has been increased by 60%; The batch deviation of catalytic layer loading is ≤ 3%, and the consistency of electrolysis efficiency is greatly improved. Under the same loading capacity, hydrogen production energy consumption is reduced by 10% -15%; Single device compatible with PEM and AEM dual line parallel production, no need to separately purchase two sets of coating equipment, reducing fixed asset investment; Fully digital closed-loop control, process parameters can be stored and reproduced, supports multi unit networking linkage, and production capacity can be flexibly expanded to match the 300MW overall plan.

10 unitsQuantity
5 yearsDuration
5 yearsView Case →
US
automated assembly line slicing for double-layer composite snack sticksProduct

high-end leisure snack manufacturer

higher productivity, lower defect rate and labor cost

1 unitQuantity
4 yearsDuration
4 yearsView Case →
FR
caramel bars slicingProduct

confectionery manufacturer

higher product qualification rate, improved production efficiency, standardized product size

2 unitsQuantity
8 yearsDuration
8 yearsView Case →
RU
Automated equal cutting of various filled pies (fruit pie, meat pie, cream pie etc.), applicable to frozen and room-temperature pie batch processing, matching standardized production line operationsProduct

Baking & pre-made food processing enterprise

Production capacity increased by 200%; product qualification rate up to 98%; raw material loss reduced by 35%; labor input cut down; production change time reduced by 60%; unified product size and improved shipment quality

3 unitsQuantity
7 yearsDuration
7 yearsView Case →
US
automated inline cutting for pure chocolate bars and rocky road composite chocolate productsProduct

confectionery manufacturer

Realize full line automated cutting, reducing labor costs by 40%; The hourly production capacity has increased by 65%, and the bottleneck of production capacity has been completely resolved to meet the delivery of large quantities of orders; Uniform cutting size, smooth product edges, significantly improved appearance and product grade of finished products, and significantly increased yield rate; Reduce the frequency of equipment shutdown for cleaning, decrease the idle downtime of equipment, and optimize and upgrade the overall production line operation efficiency.

1 unitQuantity
2 yearsDuration
2 yearsView Case →
FR
Fully automatic assembly line cutting of various sandwiches containing meat, vegetables, and sauces, suitable for standardized mass production of ready to eat sandwiches, suppliers in supermarkets, aviation, medical, campus catering, and other channelsProduct

ready-to-eat food manufacturer

Doubling production capacity, increasing product qualification rate to 99%, reducing raw material loss by 36%, reducing 2 labor positions, lowering workshop cleaning and operation costs, significantly improving finished product standardization, stabilizing high-end supply chain supply qualifications

6 unitsQuantity
5 yearsDuration
5 yearsView Case →
IE
Precision quantitative wedge cutting for wheel cheeseProduct

Dairy manufacturing enterprise

-Space utilization rate: equipment footprint reduced by over 70%, freeing up workshop space and adding packaging workstations to increase production capacity -Raw material loss: AI dynamically optimizes cutting schemes, significantly reducing the loss of cheese edges and corners, saving high-value raw material costs -Product quality: The weight error of the finished product is extremely small, in line with local measurement standards, the cutting surface is flat without any broken edges or sticking knives, and the appearance qualification rate of the product is greatly improved -Production efficiency: By changing production and adjusting formulas, production can be quickly put into operation, reducing production time by 70%. Only one person is needed to be on duty for a single device, significantly reducing labor costs -Production management: Automatic retention of production data throughout the entire process, achieving refined cost control and digital standard quality control in cheese production

4 unitsQuantity
5 yearsDuration
5 yearsView Case →
GB
Continuous automated cutting of various sponge cakes mousse cakes sandwich cream cakes multi-layer festival cakes on assembly lines suitable for mass production of finished products in supermarkets baking stores and catering distribution channelsProduct

Large standardized baking production factory

Achieve fully unmanned and automated production of cutting processes, reduce 3 job operators, and lower labor costs; The product qualification rate has been increased to 99%, and the raw material loss has been reduced by 32%; Shift cutting capacity increased by 2.4 times, easily accepting holiday incremental orders; Standardize product specifications, comply with high-end supermarket quality inspection standards in the UK, and increase product premiums; No need to modify workshop structure, low cost of on-site renovation

1 unitQuantity
5 yearsDuration
5 yearsView Case →
PL
automated high-speed cutting of frozen/semi-frozen mackerel and herring aquatic product standardized deep processingProduct

seafood deep processing enterprise

160% production capacity improvement 40% reduction of aquatic raw material loss reduced labor cost standardized finished products lower operation and maintenance costs stable full-line continuous production

5 unitsQuantity
3 yearsDuration
3 yearsView Case →
VE
automatic quantitative cutting of all types of cheeseProduct

dairy processing enterprise

cost reduction and efficiency improvement, digital standardized production The raw material edge loss rate has decreased from 8.2% to 0.9%, and the monthly raw material loss cost has been reduced by more than 30%; The weight error of the product is controlled within ± 1g, and the appearance scrap rate is reduced by 90%; Single machine production capacity increased by 5 times, and replacement production time reduced by 75%; Realize full production data visualization and achieve refined digital quality control management.

1 unitQuantity
1 yearDuration
1 yearView Case →
GB
Core production purpose: Batch cut various round cakes with uniform equal divisions Space demand: Small-footprint machine to fit narrow compact workstations without workshop renovation Integrated processing demand: Synchronously complete cake cutting and automatic partition paper insertion between cut pieces to cancel manual paper padding procedure Product quality demand: Obtain neat cream cutting surfaces, prevent cut cake pieces from sticking together, avoid cream shedding and filling displacement Operation demand: Support multi-size round cake switching, English operation interface, comply with UK food workshop hygiene standardsProduct

Boutique baking production enterprise, small & medium-sized bakery factory

Space optimization: Save 60% equipment placement area; spare space can be arranged as packaging stations, optimize workshop logistics and lift overall production capacity Labor cost reduction: Remove dedicated manual paper insertion position, cut one supporting operator per machine, lower long-term labor expenses Product quality upgrade: Fully eliminate cake sticking, cream scratching and product deformation; finished product qualification rate rises to 99%, meet high-end supermarket packaging standards Production efficiency improvement: Combine two separate procedures into one, hourly processing efficiency of round cakes increases by 45%, speed up delivery Flexible production capability: One-click parameter adjustment to switch different sizes of plain, sandwich and fruit round cakes, adapt to multi-category production for retail stores and supermarkets

1 unitQuantity
2 yearsDuration
2 yearsView Case →
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