Ultrasonic Spray Fluxing System for PCB Soldering
Model: UAM4000
Product Summary: The UAM4000 ultrasonic spray fluxing system delivers uniform, low-pressure application of flux on PCBs. It ensures precise coating of pads and through-holes, improving solderability while reducing flux consumption.
Key Selling Points
- Micro-scale atomization (5-30 μm droplets) provides uniform flux film (1-8 μm) with tolerance ≤0.8 μm. Source: case study: PCB flux coating
- High flux utilization (>90%) reduces consumable costs and hazardous waste. Source: case study
- Low-pressure atomization prevents damage to thin PCBs and miniaturized components. Source: case study
- Ultra-sonic self-cleaning nozzle reduces clogging and downtime. Source: case study
- PLC-controlled automation allows one-click parameter changes for consistent mass production. Source: case study
- Compatible with all flux types (no-clean, rosin, water-soluble). Source: case study
Technical Specifications
| Parameter | Value |
| Operating Frequency | 25–180 kHz |
| Flow Rate | 0.001–50 mL/min |
| Droplet Size | 18–200 μm (general) or 5-30 μm (flux) |
| Film Thickness Control | 1-8 μm |
| Material | Stainless steel / titanium alloy |
Models and Options
UAM4000 offers options: full-board or selective spray modes, inline conveyor integration, and automatic cleaning cycles.
Materials and Structure
Durable stainless steel/titanium alloy construction. The closed spray chamber minimizes overspray and VOC emissions.
Applications
- PCB pre-soldering flux coating
- High-end commercial PCB manufacturing
- Industrial control, vehicle electronics, sensor circuits
- Selective soldering
Customization
Customizable spray heads, conveyor speeds, and automation interfaces available.
Case Study
Top private cutting-edge microelectronic R&D & manufacturing institution (US): Installed 20 units for high-end PCB flux coating. Reduced soldering defect rate by 68%, flux consumption by 55%, and nozzle clogging downtime by 90%.
FAQ
- Q: What is the minimum order quantity?
A: 1 unit.
- Q: Can it handle different flux types?
A: Yes, compatible with no-clean, rosin, and water-soluble fluxes.
- Q: How does it prevent clogging?
A: Ultrasonic self-cleaning nozzle automatically clears blockages.
- Q: Can it be integrated into a production line?
A: Yes, supports inline conveyor integration.
- Q: What is the delivery time?
A: Contact us for lead times.
Inquiry Information
Contact: Beaty Mao
Email: market2@cheersonic.com
Tel: +86 133-7254-0303
WhatsApp: +86 158-6904-9660
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