Ultrasonic Spray Coating System for Medical Device Drug Coating
Model: UAM4000
Product Summary: The UAM4000 ultrasonic spray coating system is engineered for precise, low-temperature atomization of medical coatings. It enables uniform drug, lubricant, and antibacterial coatings on stents, balloons, and catheters, enhancing biocompatibility and performance.
Key Selling Points
- High-frequency ultrasonic atomization (25-180 kHz) produces fine droplets (18-200 μm) for ultra-thin, uniform coatings (20 nm-100 μm). Source: product parameters
- Low-temperature process protects heat-sensitive biological drugs from degradation. Source: case study: medical device manufacturer
- Non-clogging nozzle ensures continuous operation with viscous medical slurries, reducing downtime. Source: product parameters
- Closed spray chamber minimizes contamination, meeting Class 10,000 cleanroom and ISO 13485 standards. Source: case study
- Material utilization >90% reduces costly drug waste. Source: case study: drug coating on stents
- Rapid parameter switching enables quick changeover between different product specs. Source: case study
Technical Specifications
| Parameter | Value |
| Operating Frequency | 25–180 kHz |
| Flow Rate | 0.001–50 mL/min |
| Droplet Size | 18–200 μm |
| Film Thickness | 20 nm–100 μm |
| Coating Uniformity | High precision, non-clogging atomization |
| Material | Stainless steel / titanium alloy |
Models and Options
UAM4000 is available with customizable options: rotary tool for 360° coverage, curved-surface spray module for balloons, and dual-mode support (stent and balloon).
Materials and Structure
Wetted parts are made of stainless steel or titanium alloy, ensuring chemical resistance and durability. The compact structure integrates a closed spray chamber for cleanroom compatibility.
Applications
- Medical device manufacturing (stents, balloons, catheters)
- Drug-eluting coatings
- Hydrophilic and lubricious coatings
- Antibacterial coatings
- Research & development
Customization
Customizable tooling, spray modules, and process parameters are available to meet specific product requirements.
Case Study
Global medical device manufacturer (Canada): Mass production of hydrophilic and drug coatings for coronary stents and PTCA balloons. Improved pass rate from 82% to 98.5%, reduced drug solution consumption by 37%, and met ISO 13485 and Class 10,000 cleanroom standards.
FAQ
- Q: What is the minimum order quantity?
A: 1 unit.
- Q: Can the system handle heat-sensitive drugs?
A: Yes, ultrasonic atomization operates at low temperature without high-pressure airflow, preserving biological activity.
- Q: How does the system prevent nozzle clogging?
A: Non-clogging atomization design and self-cleaning options.
- Q: What certifications does the system hold?
A: CE and ISO9001.
- Q: Can the system be integrated into existing cleanroom lines?
A: Yes, compact structure allows easy integration.
- Q: What is the typical delivery time?
A: Please contact us for specific lead times.
Inquiry Information
Contact: Beaty Mao
Email: market2@cheersonic.com
Tel: +86 133-7254-0303
WhatsApp: +86 158-6904-9660
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