Ultrasonic Spray Coating System for Fuel Cell Catalyst Coating

Model: UAM6000

Product Summary: The UAM6000 ultrasonic spray coating system is designed for precise deposition of catalyst slurries on fuel cell membranes and electrodes. It enables ultra-thin, uniform coatings with high platinum utilization, supporting R&D and mass production.

Key Selling Points

• High-frequency ultrasonic atomization (120 kHz) produces fine droplets for pinhole-free coatings, thickness 20 nm-100 μm. Source: product parameters
• Non-destructive spraying prevents membrane wrinkling or damage, reducing scrap rate. Source: case study: fuel cell research institute
• High material utilization (>95%) reduces precious metal catalyst waste. Source: case study
• Compatible with PEM and AEM membranes for dual-line production. Source: case study: industrial system
• Fully digital control with parameter storage ensures reproducibility. Source: case study
• Anti-clogging nozzle handles viscous catalyst slurries without downtime. Source: product parameters

Technical Specifications

Models and Options

UAM6000 offers options: XYZ programmable motion, vacuum adsorption heating platform, roll-to-roll conveying system, and multi-nozzle expansion for mass production.

Materials and Structure

Construction uses stainless steel/titanium alloy for corrosion resistance. The compact desktop design includes a closed dustproof cabin with exhaust purification.

Applications

• Fuel cell manufacturing (PEM, AEM)
• Electrolyzer coating
• Photovoltaic cell coating
• Battery manufacturing
• Research & development

Customization

Customizable spray modules, nozzle types, and automation options available.

Case Study

National fuel cell & clean energy research institute (Canada): PEM membrane catalytic layer coating. Achieved catalyst slurry utilization over 95%, reduced platinum carbon slurry loss by nearly 80%, and cut proton membrane scrap rate from 28% to below 2%.

FAQ

• Q: What is the minimum order quantity?
  A: 1 unit.
• Q: Can it handle high-viscosity catalyst slurries?
  A: Yes, the anti-clogging nozzle is designed for multi-viscosity slurries.
• Q: Is the system CE certified?
  A: Yes, it holds CE certification.
• Q: Can it be integrated into existing production lines?
  A: Yes, with roll-to-roll and automation options.
• Q: What is the typical delivery time?
  A: Please contact us for details.

Inquiry Information

Contact: Beaty Mao
Email: market2@cheersonic.com
Tel: +86 133-7254-0303
WhatsApp: +86 158-6904-9660

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