UCW120 Wide-Area Ultrasonic Spray Nozzle for Solar Cell Coating
Product Summary
The UCW120 ultrasonic spray nozzle is designed for wide-area coating applications, particularly in solar cell manufacturing. Its high-frequency atomization (25-180 kHz) produces uniform droplets of 18-200 μm, enabling precise deposition of anti-reflective and passivation layers. The wide spray pattern enhances throughput while maintaining coating uniformity, making it ideal for continuous production lines.
Key Selling Points
- Wide Spray Coverage: The UCW120 provides a broader spray pattern, reducing the number of passes required for large-area substrates, increasing productivity.
- High Uniformity: Ultrasonic atomization ensures a narrow droplet size distribution, resulting in consistent film thickness across the entire coating area.
- Low Material Waste: Controlled droplet deposition minimizes overspray, improving material utilization and reducing costs.
- Non-Clogging Design: Self-cleaning nozzle prevents blockages, enabling continuous operation with minimal downtime.
- Durable Construction: Made from stainless steel and titanium alloy, it withstands harsh chemical environments.
Technical Specifications
| Parameter | Value |
|---|
| Model | UCW120 |
| Operating Frequency | 25–180 kHz |
| Power Consumption | 1–8 W |
| Flow Rate | 0.001–50 mL/min |
| Droplet Size | 18–200 μm |
| Liquid Viscosity | Up to 100 cP |
| Material | Stainless steel / titanium alloy |
Models and Options
For applications requiring a narrower spray width, the UCW50 offers a smaller footprint. Alternatively, the UCR series provides radial spraying for cylindrical substrates.
Materials and Structure
The nozzle is fabricated from stainless steel and titanium alloy, offering excellent corrosion resistance and durability in solar cell production environments.
Applications
- Perovskite solar cell coating
- Silicon solar cell anti-reflective layer
- TCO conductive film deposition
- OLED and display functional coatings
- Float glass nano coating
Customization
Custom spray width and flow rate options are available to match specific substrate sizes and production line speeds. Contact us for integration support.
FAQ
What is the MOQ?
MOQ is 1 unit.
Can it spray high-viscosity solutions?
Yes, it handles viscosities up to 100 cP.
Is air required?
No air assistance is needed, reducing operational costs.
How to clean the nozzle?
The non-clogging design reduces cleaning frequency; flush with appropriate solvent when needed.
Does it support continuous operation?
Yes, it is designed for 24/7 production with minimal downtime.
What is the warranty period?
We provide a 1-year warranty against manufacturing defects.
Can it be integrated into existing coating lines?
Yes, we offer mounting and control integration assistance.
Inquiry Information
Contact Beaty Mao at market2@cheersonic.com or +86 133-7254-0303. Delivery options: FOB, CIF, DDP.
Image Filename and Alt Suggestions
Main image: UCW120-ultrasonic-nozzle-wide.png (Alt: UCW120 ultrasonic spray nozzle wide-angle view)
Detail image: UCW120-solar-coating.png (Alt: UCW120 spraying solar cell anti-reflective coating)
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