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UAM4000 Ultrasonic Catalyst Coating System for Fuel Cell and Electrolyzer Production

Quantity:
SKU: 2452982024
Model: UAM4000,UAM6000

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Product Details

UAM4000 Ultrasonic Catalyst Coating System

Product Summary

The UAM4000 ultrasonic spray coating system is optimized for the precise deposition of catalyst slurries in fuel cell and electrolyzer manufacturing. By utilizing high-frequency ultrasonic atomization, it creates uniform, pinhole-free catalytic layers with thicknesses from 20 nm to 100 μm. The system achieves a material utilization rate of over 90%, significantly reducing precious metal consumption. Its non-contact, low-pressure atomization prevents damage to fragile membrane substrates.

Key Selling Points

High Material Utilization

Utilization rate exceeds 90%, reducing precious metal catalyst loss by up to 45-55% in mass production.

Ultra-Thin Uniform Coatings

Film thickness from 20 nm to 100 μm, with batch deviation of catalytic layer loading ≤3%.

Low-Temperature Non-Destructive

Ultrasonic soft atomization avoids membrane swelling and cracking, compatible with both PEM and AEM membranes.

Scalable Production

Modular unit design supports flexible expansion to meet large-scale production demands (e.g., 300MW electrolyzer capacity).

Process Traceability

Full digital control with parameter storage and replication, meeting research and industrial audit requirements.

Technical Specifications

ModelUAM4000
Operating Frequency25–180 kHz
Flow Rate0.001–50 mL/min (application dependent)
Droplet Size18–200 μm (frequency dependent)
Film Thickness20 nm–100 μm
Coating UniformityHigh precision, non-clogging atomization
MaterialStainless steel / titanium alloy

Models and Options

The UAM4000 can be configured for R&D or production scale. It supports varying slurry viscosities and is compatible with precious metal (platinum, iridium) and non-precious metal catalysts. Options include a vacuum adsorption heated platform, closed spray chamber with exhaust purification, and multi-nozzle expansion interfaces.

Materials and Structure

Built with stainless steel and titanium alloy, the system features a self-cleaning anti-clogging nozzle, a closed dustproof cabin, and a PLC control system. The compact desktop design fits into small laboratories without major renovation.

Applications

  • Fuel cell membrane electrode assembly (MEA) catalyst coating
  • CCM (catalyst coated membrane) preparation for PEM and AEM electrolyzers
  • Gas diffusion layer (GDL) microporous layer coating
  • Catalyst coating on carbon paper substrates for research
  • Solar cell and battery functional layer coating

Customization

Customizable features include roll-to-roll conveying systems, automated loading/unloading, online thickness measurement, and integration with existing production lines. We provide process parameter database and remote debugging support for new catalyst formulations.

Case Study

Global Industrial Contracting Provider (Germany)

Application: PEM and AEM dual-route CCM double-sided continuous spraying for green hydrogen production.

Result: Precious metal utilization ≥90%, CCM yield up to 98.5%, hydrogen production energy consumption reduced by 10-15% (at same loading).

FAQ

What is the minimum order quantity (MOQ)?

MOQ is 1 unit.

What are the available delivery terms?

We support FOB, CIF, and DDP terms.

How is the equipment accepted before shipment?

We conduct a full performance test at our factory and provide video and test reports for your confirmation before shipment.

What are the payment terms?

We accept 30% T/T deposit upon order confirmation and 70% balance T/T against the copy of Bill of Lading.

Can the UAM4000 handle high-viscosity catalyst slurries?

Yes, the self-cleaning anti-clogging nozzle is compatible with multi-viscosity mixed catalyst slurries.

Does it comply with CE standards?

Yes, the UAM4000 is covered by CE Attestation of Compliance (cert no. TRCN-26118HCU02).

Can it be integrated into an automated production line?

Yes, it has a PLC control system and can be linked with automated assembly lines.

Inquiry Information

For more information or to request a quote, please contact:

Email: market2@cheersonic.com | Phone: +86 133-7254-0303 | WhatsApp: +86 158-6904-9660

Hangzhou Cheersonic Ultrasonics Equipments Co., Limited, No. 11-13, Chuangye Road, Changkou Town, Fuyang District, Hangzhou City, Zhejiang Province, China

Image Filenames and Alt Suggestions

  • Main Image 1: uam4000-catalyst-deposition-machine.png - Alt: UAM4000 ultrasonic spray coating system for catalyst deposition
  • Main Image 2: uam4000-spray-coating-illustration.png - Alt: UAM4000 ultrasonic spray coating process illustration
  • Detail Image 1: uam4000-ccm-coating-process.png - Alt: UAM4000 applying catalyst coating membrane electrode assembly
  • Detail Image 2: uam4000-fuel-cell-coating.png - Alt: UAM4000 coating fuel cell components
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